Flying in Beta Technologies' Alia CX300 showed me why electric planes aren't mainstream yet

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Flying in Beta Technologies' Alia CX300 showed me why electric planes aren't mainstream yet

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US airline fares rosy nearly 24% complete the former year, making the potential of cheaper abbreviated flights particularly appealing.

One imaginable solution: electric planes.

For our video series, "The Limit," I lately took a 25-minute escape on Beta Technologies' Alia CX300. The journey used concerning $5.25 in electricity. A comparable trip in a accepted jet-fuel-powered aircraft would have disbursal an estimated 10 times as much in fuel, concerning $60

Electric aviation has spent decades promising an electric-car-style revolution. Beyond lesser costs, electric planes could create abbreviated flights quieter and create no in-flight emissions.

Now, one Vermont-based business is facing a crucial test.

Beta Technologies is aiming to get its Alia CX300 certified by the Federal Aviation Administration by the end of 2027. The aircraft has already flown nearly 400 miles on a accusation and stayed airborne for complete five hours.

The inquiry is whether those advantages can translate into a viable business. Other electric-aircraft startups have run into financial difficulty following spending years trying to bring airplane to market.

I toured Beta's manufacturing facility, watched how it builds its batteries and aircraft, and flew aboard the CX300 myself.

What I saw helps explain why electric planes motionless aren't regularly carrying passengers, additional than 50 years following the archetypal electric airplane flew — and what Beta has to accomplish complete the next twelvemonth if it wants to alter that.

Beta thinks controlling nearly everything could provision it an edge.

A pale all-electric Alia CX300 flying in the air.

The Alia CX300 is an all-electric aircraft that uses accepted take-off and landing. Nicolas Economou/NurPhoto via Getty Images

Other electric-aircraft companies have already gone under following spending years and billions of dollars trying to bring their planes to market.

Beta is taking a vertically unified approach, construction its own batteries, drive systems, planes, and charging technology.

The business went community in November 2025, raising additional than $1 billion. “It was the largest founder-led manufacturing IPO in history,” Beta originator and CEO Kyle Clark told me.

The discipline are motionless operating against electric planes.

Two Beta power division packs.

Each of Beta's power division packs weighs concerning 560 pounds. Busienss Insider

In command to fly concerning 300 nautical miles, the Alia CX300 must transport nearly 3,000 pounds of batteries. The jet energy needed to fly a comparable extend would measure lone concerning 50 pounds.

The CX300 can transport fair five passengers and one pilot, underscoring how power division importance constrains the size and range of electric aircraft.

That's why Beta is initially targeting comparatively abbreviated routes of concerning 150 to 200 miles.

So Beta designed an airplane about using as small energy as possible.

Metal partition art of Beta's aircraft alongside the depiction of an Arctic Tern's skeleton superimposed on top of it.

The skeleton of an Arctic tern is superimposed on a depiction of Beta's aircraft at Beta's headquarters. Business Insider

The CX300's 50-foot tapered wingspan, V-shaped tail, and rear-mounted propeller decrease drag and conserve power division power. Its section form was inspired by the Arctic tern, a animal known for its lengthy migrations.

During my flight, the aviator close off the motor, and the airplane continued gliding without power. With a approximately 17-to-1 lift-to-drag ratio, Beta says the CX300 could glide down to a suitable landing band following a complete defeat of power.

The CX300 is accelerated and amazingly maneuverable.

Business Insider manufacturer Daniel Allen is riding on Beta's electric aircraft alongside a amazed expression at how accelerated it accelerates.

My amazed visage during riding in the rear of the CX300. Business Insider

While I was inner the aircraft, the sheer acceleration took me by surprise.

The CX300 reached approximately 87 knots, concerning 100 mph, before lifting off, and formerly we were airborne, the aviator put the aircraft through a sequence of keen rolls and banks.

The flight was smooth overall, although the keen banking was adequate to create me a small queasy. I don't accuse the electric propulsion: I think that would have happened to me in any small plane.

Then there's the infrastructure problem.

A ample pale storage anywhere Beta Technologies' agency are located, filled alongside machines and gathering lines.

Inside Beta Technologies headquarters, anywhere it builds everything from batteries to planes. Business Insider

A gas-powered airplane can district and refuel at airports about the world, during an electric aircraft needs charging infrastructure to get rear into the air.

Beta has installed additional than 120 charging stations throughout the US, and its scheme can recharge an airplane in under an hour.

The business is additionally construction the charging innovation itself, definition it can create the planes, batteries, drive systems, and infrastructure as parts of the identical ecosystem.

Beta is spending hundreds of millions before its aircraft reaches business service.

A individual inner Beta Technologies storage assisting build the forefront section of a plane.

Beta's manufacturing facility is designed to develop as Beta moves toward filling client orders. Business Insider

Getting the innovation to activity is expensive. Beta says it generated a small additional than $35 myriad in income final twelvemonth against concerning $400 myriad in functioning expenses.

The business is additionally construction a endeavor about replacement batteries, which it expects customers to need often complete an aircraft's lifetime.

2027 could be the genuine test.

Beta workforce operating on the section of one of its electric planes.

Beta is exploring vertical-takeoff versions of its electric planes as well. Business Insider

Beta is targeting FAA-conforming manufacturing of the Alia CX300, its conventional-takeoff aircraft, at the end of 2026 or first 2027, alongside certification expected by the end of 2027.

The business plans to commencement alongside medical, cargo, and defence missions before moving into passenger service, during continuing to create a vertical-takeoff type that wouldn't need a accepted runway.

Certification motionless won't justify cheap electric flights.

4 electric aircraft lined up on a runway

Fleets of electric planes are motionless out of reach, for now. Business Insider

Electricity itself can be cheap: The CX300 display escape I was on disbursal lone a few dollars in electricity, according to Beta.

Commercial operators would motionless have to pay for pilots, maintenance, insurance, charging infrastructure, and power division replacements.

Beta has already shown that an electric aircraft can fly hundreds of miles. By the end of 2027, it hopes to demonstrate item much harder: that one can create it through certification and rotate into a business aircraft.

Daniel is a manufacturer and presenter at Business Insider, creating videos that examine the limits of possible in innovation and the individual body.He is a 2025 News Emmy Award winner for “The True Cost of Mining Electric Car Battery Metals” and helped to launch Authorized Account, an discussion sequence that achieved BI’s highest average observe time. His activity includes producing the most-watched video on the Insider News conduit and evolving World Wide Waste, a hit sequence concerning earth refuse systems that generated additional than 38 myriad hours of observe time and added 500,000 new subscribers by delayed 2024.

Jessica Orwig is a elder publishing company at Business Insider, anywhere she collaborates alongside reporters, editors, and producers throughout teams to shape, write, edit, and publish stories that nexus alongside a earth audience. While her roots are in discipline and innovation journalism, her activity today spans business, careers, culture, and the big ideas shaping the future.She earned her Master’s in Science & Technology Journalism from Texas A&M University and holds a Bachelor’s in Astronomy & Physics from The Ohio State University. Throughout her career, she’s helped guide safety on everything from area exploration and climate alter to innovation, the forthcoming of work, and evolving traditional trends.Career HighlightsLed safety on specialized milestones, including:

Reported on breaking news and specialized discoveries, including:

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